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Flow-Sort diverter

Flowsort diverter is a type of wheel sorter that can be switched at various angles. It is widely used as a mechanism for changing directions for sorting and circulation of error products in addition to sorting on a logistics conveyor line. In addition to the modularity of the wheel sorter itself, Flowsort has the advantage that each and every part is designed in a modular way, so replacement and repair are possible with little downtime during maintenance work, and stable operation with little trouble. This product shows performance. 

All flowsort diverters are based on the Plug & Play principle, and the top wheel module adopts the quick-release principle for easy replacement and service to reduce downtime and reduce production costs.

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Flowsort diverters are largely divided into two types: SLD (1st column: Single Line Diverter) and DLD (2nd column: Double Line Diveter), and DLD is further divided into basic type and wave type ZZ-Diverter. Butter is again divided into four types according to the length of the width: 400, 600, 800, and 1000. Flowsort is a modular system that can be configured differently according to the user's needs. If a 3-line system is required, a self-sorting line can be configured by connecting SLD (1 column) and DLD (2 column). there is.

  • SLD: Single Line Diverter

  • DLD: Double Line Diverter

  • ZZ: Wave Type ZigZag Diverter

SLD : Single Line Diverter

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A single line diverter (SLD: Single Line Diverter) is literally a single line diverter, a type in which wheel units are arranged in one row. SLD has 4 types of widths ranging from 400mm to 1000mm in increments of 200mm based on a constant length of 200mm, so you can select it according to the width of the conveyor, and each product has expandability of up to 50mm. Depending on the size and characteristics of the conveyed product, if an extended diverting length of 200 mm or more is required, the line can be configured by connecting single-line and double-line diverters as needed. 

DLD : Double Line Diverter

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Double Line Diverter (DLD: Double Line Diverter) is a type in which wheel units are arranged in two rows. Based on a constant length of 400 mm, there are four types of widths ranging from 400 mm to 1000 mm in increments of 200 mm, so they are selected according to the width of the conveyor. and each product has an expandability of up to 50mm. Depending on the size and characteristics of the product to be transported, lines requiring an extended length of 400mm or more can be connected to single line and double line diverters as needed to meet the required specifications. 

ZZ - ZigZag Diverter

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The zigzag diverter is a product designed by arranging the wheels in a zigzag pattern in order to be able to classify even small packages of at least 80*80mm in size while maintaining the common specifications of SLD and DLD.

The zigzag diverter is only applied to DLD due to the nature of the design. 

Adjustable Width: 50mm

There are 4 types of flowsort diverter widths from 400mm to 1000mm in increments of 200mm, which can be selected according to the width of the conveyor, and each standard width can be extended by 50mm. 

  • 400~450mm 

  • 600 to 650mm

  • 800 to 850mm

  • 1000 to 1050mm

Quick Release type Wheel Module

All Flowsort diverters are based on the Plug & Play principle, and the upper wheel module is designed by applying the Quick Release principle for easy replacement and service to enable quick service in case of trouble. It has been.

SLD & DLD in different widths

Flowsort diverter can meet the required specifications by connecting single line and double line diverter as needed for lines that require an extended length beyond the basic length depending on the size and characteristics of the conveyed product._cc781905-5cde-3194 -bb3b-136bad5cf58d_

Mechanical Information

Wheel Diameter

Ø 180 mm

Row length

200mm

standard width

400-600-800-1000mm (50mm extension per width possible)

PU wheel diameter

Ø 58 mm

Wheel Hardness

70° shore

Diverting angle

-90° till +90°

​Product Handling (W x L)

Min. size product

150*150mm   (ZZ-Diverter: 80*80mm)

Max. size product

900*1500mm, bigger on request

Min. product height

5mm

Sorting capacity

max 6000 pph (depending on size and weight)

Min. product weight

50 gr.

Max. product weight

35 kg.

Products

Boxes, Crates etc.

Control Information

Motor rotation

24V Pulse Gear Drive

Max rotation speed

-90° till +90° in 0.30 seconds

Motor PU wheels

24V Pulse Gear Drive

Max. speed

1.5 m/s

Sensors

1 home sensor per row

Control

  • 1 control for both motors, and sensors​

  • ZPA Logic built in to save time on commissioning

  • On-board PLC feature - Write your own program

  • Standard I/O pin out via M8 connector

  • EtherCat or Profinet available

  • Ethernet connections to most major brand PLC's and PC's

  • CE, IP54, ETL certified to UL standards

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